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Clean, economical and powerful: the new-generation diesel engines for the Mercedes-Benz Sprinter
Mercedes now offers its new four cylinder diesel OM651, together with a 6 speed manual transmission especially developed for commercial vehicles, in its Sprinter models. The OM651 replaces the OM646. The six cylinder diesel OM642 was further refined, and like the OM651 now meets Euro 5. The new OM651 is available in three power levels:

  •   95 hp and 250 Nm (basic version)

  • 129 hp and 305 Nm

  • 163 hp and 360 Nm

Together with the new Eco Gear 360, developed for commercial vehicles, and the new Eco Gear 480 for the six cylinder models powered by the OM642, the new Sprinters save between 0.5 to 1.0 liters per 100 kilometers compared to the predecessors.
May 29, 2009

Sprinter-Source
"The best reSource for Sprinter van owners and enthusiasts"

Midwest Automotive Designs: In Pursuit of Perfection
Midwest Automotive Designs sent in an update with their new 2009 models. They are pioneering the future in Limousine, Executive, Private travel, and Luxury Conversion Sprinter Vans by introducing the new Mercedes-Benz Sprinter Van. "Under Dodge, Freightliner, and Mercedes-Benz Marques our Sprinter vans can fill your transportation needs with a European vehicle which far surpasses any other for versatility, luxury, and low cost of operation," they write.

The photos show Midwest Automotive Designs' Sprinter G-55 luxury van showing its large Mercedes-Benz star mounted on its grille. The attractive interior of the G-55 is shown below, the front as well as the rear, while parked under palm trees on a beach. Note the natural matte wood panelled floor.

Midwest Automotive Designs explains their design and engineering philosophy for these luxurious vans on their site: "From personal use luxury family vans to executive limousines, we insure quality, comfort, and durability. We offer use of exquisite leathers, exotic burled woods, and more than fifty options. Midwest Automotive Designs will insure your complete satisfaction as you are completely involved in helping us build a Sprinter van others will envy. We are more than just two models and three colors. With our in-house design and engineering team we can help you make your transportation needs a reality."
January 31, 2009

Resources

From the Online Operating Instructions: Low outside temperatures
At very low outside temperatures, paraffin may separate from the diesel fuel and prevent it from flowing freely. To prevent operating problems, diesel with better flow qualities is offered during the winter months. In Germany, the available winter diesel fuels remain reliable in operation down to about -20°C / -4°F. Winter diesel, which can be used without difficulties at the temperatures normally encountered, is available in most countries.
January 18, 2009

Clean and quiet as a whisper through the city
Mercedes issued an update on its second-generation Sprinter Plug-In Hybrid or range extended electric vehicle (RE-EV). Customer trials of the Sprinter Plug-In with a diesel engine are now being followed by similar trials of a version equipped with a gasoline engine. The Sprinter Plug-In Hybrid can cover around 30 km / 20 miles at a stretch under electric power alone, and therefore with zero emissions. Eleven vehicles will enter trials in Los Angeles, Chicago, Detroit and Washington DC, in service and shuttle operations and to cover a variety of operating profiles.
The architecture retains an unmodified gasoline tank with a capacity of 100 liter / 26.4 gal US between the axles. A pack of lithium-ion batteries is installed immediately behind the rear axle. While providing a comparable capacity, this battery technology weighs only 175 kg / 386 lbs, i.e. half as much as the nickel metal hydride batteries used in the first hybrid generation. Thanks to this innovative battery technology, the curb weight of the Sprinter Plug-In Hybrid panel van with the standard 140" wheelbase is just under 2.2 t. Given a permissible gross vehicle weight of 3.88 t, and including the driver, this leaves a payload of around 1.6 t, which is only slightly less than that of the Sprinter with a conventional engine. At the same time this battery technology occupies considerably less space: in contrast to the first-generation hybrid vans, the load compartment of the new Sprinter Plug-In Hybrid can now be used to the full. The battery pack is cooled. Other special features of the new Sprinter Plug-In Hybrid include electrically powered ancillary units such as the steering servo pump, brake servo unit and air conditioning compressor. This is a precondition for vehicle operation under electric power alone. The batteries are recharged in three ways: by the internal combustion engine when on the move, by energy recuperation when braking and via the grid overnight or during breaks.
The potential fuel savings are quite astonishing. During a practical operational test conducted with FedEx over a demanding inner-city route in Paris, fuel consumption fell by 40 percent to just 10.1 liter per 100 km compared to diesel operation alone. 62 percent of the journey was absolved under electric power only. The developers expect a similar reduction in fuel consumption during the latest trials in the USA. Their realistic assumptions are in part based on earlier trials of the first-generation Sprinter Plug-In Hybrid in New York: in that case fuel consumption fell by 36 percent compared to conventional operation, when one third of the route was covered under electric power alone.
The six-cylinder gasoline engine of the Sprinter Plug-In Hybrid develops an output of 190 kW / 258 hp from a displacement of 3.5 litres. Maximum torque is 340 Nm / 251 lb-ft over a wide engine speed range of 2500 to 5000 rpm. As in the standard model, power transfer in the Sprinter Plug-In Hybrid is via a comfortable five-speed torque converter transmission. The electric motor is not just able to get the Sprinter up to speed in particularly environmentally friendly fashion, however: it can also be used as a mobile generator and energy source for machinery - for example to power a pump or other electrical equipment used by tradesmen.
June 30, 2008

Daimler invests in expansion of Sprinter production
Daimler is expanding the Sprinter plants in Düsseldorf and Ludwigsfelde due to demand. So that the panel van can also be produced in Ludwigsfelde in the future, both a new bodyshell facility and a new painting plant will be installed. The assembly area will be enlarged by around 9500 sqm. The alterations will be completed by mid-2011 and will bring an increase in capacity in Ludwigsfelde by around 50 percent. At the Düsseldorf factory there will be additions to plant and equipment. For instance, the dryer and cooler of the cathodic dip painting facility will be extended to raise the capacity and efficiency of the facilities. The additional production capacity of around 12 percent already will be available at the end of 2009. The good, successful cooperation with partner Volkswagen also will be further enhanced by the increase in production, said Daimler. Daimler builds the Crafter for Volkswagen.
The Sprinter offers more than 1000 basic models in the 3 to 5 t permissible gross vehicle weight category. The different body, drive system and weight variants, together with the model variants panel van, crewbus and pickup, add up to this imposing figure.
June 16, 2008


Sprinter NGT with bivalent CNG and
gasoline powered drivetrain

Sprinter NGT: The Sprinter really steps on the gas
Clean and economical at the same time - the natural-gas drive reconciles these apparent contradictions. The new Sprinter NGT with bivalent natural-gas drive system underscores this view: substantially lower exhaust and noise emissions, considerably lower operating costs and a long range combined with the standard-fit drive are just some of the benefits.
The Sprinter NGT's operating costs are substantially lower than the diesel-engined equivalent, due to a number of incentives available in Europe, like reduced tax rate, fuel vouchers, direct subsidies or inexpensive loans, which taken together can add up to a savings of up to 30% compared to an equivalent diesel version. And compared with the petrol-engined model the cost savings are even greater.
Mercedes-Benz has gone for a bivalent drive on the Sprinter NGT. The basic engine, a four-cylinder unit with a displacement of 1.8 litres, will also run on petrol, extending the range up to 1200 kilometres. The driver can switch between the fuels by pressing a button to the left of the ignition lock. An indicator lamp comes on when in natural-gas mode. A display in the cockpit also lets the driver know how much gas is left in the tank. Filling up with natural gas is also easy using the filler connection just above the filler neck for the petrol tank.
Thanks to the belt-driven supercharger with a compressor, the unit develops 115 kW (156 hp) and reaches maximum torque of 240 Nm. Both figures apply both to gas and petrol mode. As such, the new Sprinter NGT comfortably exceeds the figures of its predecessor (rated output 95 kW/129 hp, torque 185 Nm). The engine on the Sprinter NGT has already proven its worth in the Mercedes-Benz passenger cars. The natural gas-powered Sprinter is fitted with a six-speed manual transmission as standard, and comes with the option of a driver-friendly torque converter.
The gas tanks are installed beneath the floor to save space and avoid restricting the cargo load at all. The 3.5-tonne Sprinter can accommodate up to six tanks that hold a maximum of 46 kg or a volume of 294 litres. The model with a gross vehicle weight of 5.0 tonnes uses three tanks that hold 39 kg or 246 litres. A constantly expanding filling station network - there are currently around 2500 filling stations throughout Europe, and 785 in the USA - ensures an extensive supply of natural gas in urban areas.
A wide range of variants is available for the Sprinter NGT: the Sprinter 316 NGT, for instance, with a gross vehicle weight rating of 3.5 tonnes comes as a panel van, crewbus, pickup and chassis in the standard length. A long-version panel van, pickup and chassis are also available. A pickup and chassis are also available under the designation Sprinter 516 NGT with a gross vehicle weight rating of 5.0 tonnes. The new models will be launched from May 2008 in certain countries and with certain equipment specifications.
The drivetrain is fitted in Daimler's competence center for zero emission commercial vehicles (abbreviation KEN in German) in Mannheim. The Sprinter NGT joins the E200 NGT introduced in 2004, the Econic NGT and soon the B170 NGT. Daimler's compressed natural gas powered vehicle sales are expected to climb from 300 in 2003 to 5000 forecast for 2008.
March 11, 2008

165,900 Sprinters sold in 2007
Sprinters reached a new record in 2007, and almost all markets contributed to it. The large increase - by 179% to 165,900 units - was achieved by the new Sprinter, which is produced in the plants in Düsseldorf and Ludwigsfelde. The reasons for this large increase were a high level of demand and the achievement of full production capacity following the model changeover in 2006. In 2008 a new variant of the Sprinter with environmentally friendly natural gas drive will be launched.
January 15, 2008


CMI's Sprinter Medical Lab

Sprinters' Popularity and Diversity Keep Growing at CMI
Creative Mobile Interiors, the pioneer in Sprinter luxury conversions, describes their recent Sprinter custom van conversions. In 2002 CMI created the first Sprinter based luxury conversion in the United States, and they also built the Sea of Glass Sprinter familiar to readers of this page. Their latest models include a Sprinter Medical Lab with examination room, onboard refrigeration and 6500 Watt Honda generator, a high-end executive Sprinter for business and family needs with Avonite counter tops and state-of-the-art electronics including surround sound audio system and in motion satellite receiver. CMI continues to lead the way in converting luxury motor homes and mobile offices on the Sprinter chassis and also has spearheaded some very unconventional conversions.
January 11, 2008

Winnebago Introduces New 2008 Itasca Navion iQ
The 2008 Navion iQ is unlike anything on the market today. This 24 foot Class C motor home is built on a 11,030 lb GVWR Sprinter chassis with a Mercedes Benz 3.0 liter turbodiesel engine providing power, performance and fuel economy. The 24CL floorplan features full body paint and an aerodynamic front end. A front skylight adds a modern touch and abundant natural lighting that can be controlled with a convenient built in shade. The European-inspired interior features well-appointed, curved cabinetry that's not only beautiful but provides plenty of storage, while the rear dinette easily converts into a comfortable 50 inch by 82 inch sleeping space at night. Plus, the rear of the coach features a large, panoramic window for a great view. A 19 inch LCD TV mounted in the dinette area tilts and swivels for optimal viewing throughout the coach and operates on 12 Volt DC power so you can watch TV without generator or shoreline power.
"The new Itasca Navion iQ is going to take the RV market by storm," said Winnebago Industries Vice President of Sales and Marketing Roger Martin. "This one-of-a-kind coach is a great complement to our current Winnebago View and Itasca Navion product lines that also are built on the Dodge Sprinter chassis. What sets the Navion iQ apart is its stylish, aerodynamic front end, original floorplans and stylish interior appointments."
September 7, 2007

Becker Automotive Design: Sprinter Jetvan® Luxury Coach
Exclusive luxury van conversion manufacturer Becker Automotive Design in Oxnard California updated their website and included several animated shots of their amazing Sprinter Jetvan corporate luxury coach, based on several different layouts and many available custom options, like custom contured full recliner Maybach leather chairs, heated and ventilated, with lumbar and back massage systems, Nappa leather wrapped, fully electric leg extensions, Becker armouring options, video, satellite TV, entertainment and audiophile sound systems with speakers from Dynaudio in Denmark, McIntosh amplifiers and Kimber Kable audio wiring tuned to individual client's preferences.
"The Sprinter is a very exciting vehicle for us", said Cole Crockwell, director of Becker Automotive Design, Research and Development, "and we are having a lot of fun working with it. It has such great engineering that went into it and it is revolutionary on so many levels. The safety features it combines, etc...make it a truly better choice when compared with the competition..."
Becker Automotive Design Sprinter Jetvan® Luxury Coach
July 25, 2007

Van joint venture in China receives license
Fujian Daimler Automotive received a business license from the Fujian Provincial Administration for Industry & Commerce. It is a joint venture founded by Fujian Motor, Daimler and China Motors. With total investment of around Euro 200 million, the initial product portfolio includes the Mercedes-Benz Sprinter, Vito and Viano for the local market. The factory is planned in Fuzhou with an annual capacity of 40,000 and an expected start mid 2009.
June 13, 2007

The new Winnebago View®
Experience motorhoming at a new level in the 2008 Winnebago View®, featuring the new Dodge® Sprinter chassis with the 3.0 liter V6 diesel and load adaptive ESP. Winnebago seems to be out first with the new Sprinter chassis.
2008 Winnebago View
April 11, 2007

New Sprinter four cylinder diesel with twin-turbos
Mercedes recently introduced regulated two stage turbocharging on the four cylinder diesels of the new Sprinter van. It's also planned for Mercedes new 4 cylinder engine, the OM651 expected around 2010. To meet the growing demands regarding performance and economy, it solves the conflict of optimum output and high boost from low rpm with two sequential small and large turbos, and provides spontaneous response with no turbo lag. R2S turbocharging was developed in cooperation with Borg Warner Turbo Systems in Kirchheimbolanden.

A further development of regulated 2-stage turbocharging is the self-regulating compressor bypass. This is being used for the first time in the Mercedes-Benz Sprinter. It takes over the job of the vacuum-controlled compressor bypass valve, which has the function of bypassing the high-pressure turbocharger at high engine loads. Eliminating the need for external control not only cuts production costs but also allows a greater amount of flexibility in arranging the components.
April 4, 2007

Daimler Opens Sprinter Assembly Plant in Charleston, SC
Daimler today officially kicked off the production of the new Sprinter under the Dodge and Freightliner brands at the new assembly plant in Ladson near Charleston, South Carolina. The inauguration ceremonies took place with South Carolina Governor Mark Sanford. The Sprinter has been assembled and sold in the U.S. since 2001. The former plant in Gaffney, annual capacity around 22,000 units, no longer could cope with the growing sales. A production capacity of 32,000 units now is available at the new plant where 180 employees are working to reassemble the Sprinter on a 42,780 square meter (460,000 sq. ft.) site. $35 million was invested in the plant. The all-new Sprinter goes on sale this spring.
March 27, 2007

Daimler Expands Plug-in Hybrid Program to New Sprinter
The next generation plug-in hybrid concept, a range extended electric vehicle Srpinter will be built on the all new 2007 Dodge Sprinter platform and up to 20 will be put into service between now and 2008. A number of them use lithium-ion batteries. The Dodge Sprinter can drive up to 20 miles on electric only power and is an industry first: combined with diesel for maximum fuel efficiency. So far DaimlerChrysler is the only automaker to test this plug-in technology in the United States with customers, according to Daimler. Johnson Controls Saft supplies the lithium ion batteries. AVCON in Wisconsin makes the power plug.
With the second-generation Sprinter Plug-In Hybrid, Mercedes-Benz is strengthening its leading position in the development of hybrid drives in commercial vehicles. The drive system is configured as a parallel hybrid, with an electric motor situated between the internal combustion engine and the automatic transmission. A set of lithium-ion batteries is housed immediately aft of the rear axle. The van has a range of up to 30 km (20 miles) in electric mode, meaning that the Sprinter can be operated with zero emissions in environmentally sensitive areas. The electric motor achieves a continuous output of 42 kW with a torque of 182 Nm. The short-term maximum output is 71 kW, while the peak torque is 280 Nm, so the electric motor alone is easily able to cover the majority of driving requirements.
March 27, 2007

Chevron Delo 400 LE 15W-40 Gains Mercedes Benz Approval
Chevron Delo 400 LE 15W-40 has received approval for Mercedes Benz diesel engine oil specification 228.31, covering commercial Mercedes-Benz diesel engines using diesel particulate filters (DPFs) and is thus suitable for the new 2007 Sprinter. It was approved without reformulation.
March 7, 2007


Midway's Sprinter - Bar & Cafe On Wheels
Custom upfitter Midway Specialties sent in some pictures of their new Sprinter Bar & Cafe on Wheels showing two windows which can be folded upwards on the side, a large foldable roof attaches above it, a roof mounted cooling unit and in the interior installed bar and cafe hardware. Also shown is a site plan of their facility in Ladson, SC near the Sprinter assembly plant. Recently Midway launched an Online Message Board to enable their customers to ask questions and post comments online.
Midway Specialties Vehicles LLC
Mar 1, 2007

Dodge Introduces All-new 2007 Sprinter
Some of the features of the new Sprinter:
--'Super-sized' Sprinter is Longer, Wider and taller; Offers More Space, Choices, Features and Innovations
--Increase in maximum width (two inches), interior height (11 inches), exterior height (13 inches), door opening height (5 inches), cargo area length (19 inches), vehicle length (30 inches), cargo volume (127 cu. ft.), and towing capacity (2,500 lbs.)
--Three vehicle lengths (233, 273 and 289 inches)
--Two new wheelbases: 144 inches, 170 inches or 170 inches extended with 15-inch longer rear overhang
--Three interior roof height options: standard (65 inches), high (76 inches) and new mega (84 inches)
--Choice of two all-new engines: new 3.0-liter V-6 diesel or 3.5-liter V-6 gas engine
--Three Gross Vehicle Weight Rating (GVWR) configurations include new higher maximum (11,030 lbs.)
--All-new ADAPTIVE ESP(R) takes electronic stability programs to the next level
Read the full press release here:
Chrysler Group press release
Feb 14, 2007

U.S. Is Second-Largest Market for Sprinter
The Sprinter gained a loyal following in the last few years in the North American commercial market. The Chrysler Group announced this morning: "With its 2003 introduction, Dodge Sprinter marked the return of the Dodge brand to the commercial vehicle market. Domestic sales in the U.S. have increased ten-fold to 21,961 units in 2006 and the United States now ranks as the world's second-largest market for Sprinter vans, second only to Germany." Read the full press release here:
Chrysler Group press release
Feb 14, 2007

Dodge announces pricing of All-New 2007 Sprinter
The Chrysler Group announced the pricing for the all new 2007 Sprinter this morning starting at $30,950 and including all-new Adaptive ESP®. As expected gasoline and turbodiesel versions are offered, and the price difference is $1840. The 3.5 liter V6 produces 254 hp and 250 lb.-ft. and the 3.0 liter V6 turbodiesel 154 hp and 280 lb.-ft. "As the foundation for Dodge's commercial vehicle strategy, the all-new 2007 Dodge Sprinter boasts expanded versatility and offers more choices, features and value while re-establishing the new commercial standard for full- size vans," said Tom Loveless, Director -- Dodge Marketing and Global Communications, Chrysler Group. The full press release is here:
Chrysler Group press release
Feb 14, 2007


Sprinter voted Semperit Irish Van of the Year 2007
The new Sprinter was voted the Irish Van of the Year by a panel from the Irish Motor Writers Association garnering more points than the Ford Transit in second place.
Galway Independant
Jan 3, 2007

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