Cylinder Pressure based Engine Management System
pioneered by Daimler, Kistler and Ricardo.
Beru integrates the pressure sensor with the glow plug.
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Wolfsburg, 24 April 2008 - At the International Vienna Motor Symposium
(24-25 April), Volkswagen is to introduce the production version of the
BlueTDI, a next-generation turbodiesel developed especially for the
North American market. The common rail engine is based on the high-tech
TDI, which was first introduced in Europe in 2007 with the Tiguan. This
engine already satisfies the Euro 5 standard that comes into effect in
autumn 2009. In order to meet specific operating conditions in the U.S.,
this four-cylinder engine was redeveloped with internal engine modifications
and an NOx trap.
Background information: Eight U.S. states, including California, currently
have the strictest emissions standards in the world (BIN5/LEV2). In spite
of variations in fuel quality, which are more dramatic in the U.S. than
in Europe, the new BlueTDI meets these emissions standards. The engine will
debut in the U.S. Jetta this summer. For years, the Limousine has been
the most popular and successful European-manufactured car on the American
market, especially as a diesel.
The Jetta BlueTDI will debut as one of the cleanest and most economic cars
of its class in the world. In the run-up to the Vienna Motor Symposium,
Dr. Ing. Jens Hadler, Director of Volkswagen Powertrain Development
comments, "high fuel prices and a dramatic change in environmental
consciousness means that diesel is becoming more and more attractive for
American drivers every day." Dr. Hadler continues, remarking, "this is
why many customers, especially in California, have been waiting for a
super-clean diesel like our BlueTDI. I think this motor will help the diesel
get its big break in America because it consumes so little and yet can go
such long distances on a single fill-up. And in a country as big as the
United States, this is a priceless advantage. On the highway, for example,
this engine can reach up to 60 miles per gallon (60 MPG). This is an
improvement of 12 percent over its predecessor, which had a lower
capacity and higher emissions."
A key aspect in the development of the BlueTDI (2.0 litre engine
displacement, 103 kW/140 PS, 320 Nm) was the reduction of nitrogen oxide
emissions (NOx); the American BIN5/LEV2 standards stipulate a nitrogen
oxide limit of only 0.05 g/mile. The engineers in Wolfsburg met this limit
and the general reduction of raw emissions by using internal engine
modifications, some of which are unique worldwide, and implementing the
maintenance-free NOx trap.
These internal engine changes include modifications to the design of the
injection system of both the American and European TDI as well as the
implementation of cylinder pressure sensors. This allows for a completely
new type of cylinder pressure-based combustion control, which is both
faster and tailored to each specific cylinder. Also new on-board: an
optimised high-pressure injection pump. Another unique feature is the
combination of a high-pressure exhaust gas recirculation system with
additional low-pressure exhaust gas recirculation. This dual exhaust
gas recirculation (dual circuit EGR) is an effective means of reducing
nitrogen oxides in the engine. The dual circuit EGR system alone reduces
NOx by up to 60 percent.
Outside of the engine, it is the NOx trap - connected downstream of the
oxidation catalytic converter and the particle filter - that reduces
nitrogen oxide to an absolute minimum. Implemented together, these
measures reduce nitrogen oxide emissions by 90 percent. Drive the
Jetta BlueTDI and you will be driving one of the most economical and
environmentally-friendly cars in America.
1) = BIN5 states: California, Connecticut, Maine, Massachusetts, New York, Pennsylvania, Rhode Island, and Vermont.
2) = MPG (miles per gallon) is the standard range specification in the U.S. for describing fuel consumption.
© 2008 Volkswagen AG. All rights reserved.
Mercedes-Benz diesel engines
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