Mercedes Diesel Engines


SLK to get award-winning diesel heart?
Engine Technology International mentions a top-ranking Mercedes-Benz powertrain engineer who admitted that Mercedes might soon launch a diesel-powered SLK model, following the company's success at 2009's International Engine of the Year Awards. Mercedes showed a diesel powered Vision SLK320 TriTurbo in 2005 mentioned earlier. Speaking just moments after collecting the award for the best 2- to 2.5-liter for the all-new 2.1-liter diesel heart that currently powers the new E-Class, Christoph Schmidt-Arnold, head project manager for the new diesel engines, commented, "The Award is a great acknowledgement to the team behind this engine. We've been working for four to five years on the program - and this is an engine family with a lot more engine applications to come. The displacement will not really change. We'll probably see power output increase and decrease and also install the engines in other applications, not just passenger cars, but smaller cars and even sporty cars. If we look at what's happening in the market today, Audi has launched a diesel engine in its TT range and it's doing very well. Now, when we think about putting our 250 [diesel engine] with 500 Nm of torque in the SLK, it really becomes a matter of driving pleasure rather than fuel efficiency - there's a lot of torque and the SLK will go off like a rocket!"
June 26, 2009




Clean and economical with high payload capacity: world premiere for the Fuso Canter Euro 5

The new engines are based on a state-of-the-art design featuring a long stroke (bore x stroke 95.8 x 104 mm), overhead camshafts, four valves per cylinder, turbocharger with variable turbine geometry and common-rail injection. The engineers from Mitsubishi Fuso have adapted both the engines and the peripherals such as clutch, engine brake and cooling perfectly to the high requirements pertaining to a light-duty truck.

The Fuso Canter dates back to 1963 and is now enjoying success on the market in its seventh generation. Around 3.5 million Canters have rolled off the production line to date. Last year, an impressive 144,000 of this top seller were built. This represents the highest production output for any lorry in the Daimler Group.
June 26, 2009




Mercedes-Benz selects NHTC glow plugs
Mercedes-Benz will install NGK's New High Temperature Ceramic Glow Plug (NHTC) in the new OM651 four cylinder, and in the new generation of the OM642 six cylinder diesel. They were already used since 2007 in the OM642 six cylinder engine in the USA.
The NHTC glow plug contributes to a perfect cold start and clean combustion by reducing the output of pollutants and particulate emissions. This is due to its fully ceramic heating element, which reaches its operating temperature of 1.000°C in less than two seconds. It also allows constant after-glow temperatures of about 1.350°C. NGK introduced the NHTC glow plugs in Europe 5 years ago. VW installed them first.
June 24, 2009




Diesel is now a quarter less than regular in California.

Diesel market share in North America
Automotive News mentioned the diesel market share recently and some numbers are tabulated below. The Jetta SportWagon is seeing 'particularly strong' demand. Mercedes-Benz Canada reports 57.6% and an even higher 77.9% 4MATIC® ratio!
July 2, 2009 (updated)

present diesel market share

  last year

E-Class

  unknown

  11.7 percent

GL-Class

  21.8 percent

  13.7 percent  

M-Class

  16.5 percent

  13.7 percent

R-Class

  15.1 percent

  10 percent

Jetta

  40 percent

Jetta SportWagen

  81 percent

Q7

  26 percent

3-series

  unknown

X5

  20 percent

MB Canada

  59.1 percent

  59.8 percent

Sprinter

100 percent

  99 percent




Clean, economical and powerful: the new-generation diesel engines for the Mercedes-Benz Sprinter
Mercedes now offers its new four cylinder diesel OM651, together with a 6 speed manual transmission especially developed for commercial vehicles, in its Sprinter models. The OM651 replaces the OM646. The six cylinder diesel OM642 was further refined, and like the OM651 now meets Euro 5. The new OM651 is available in three power levels:

  •   95 hp and 250 Nm (basic version)

  • 129 hp and 305 Nm

  • 163 hp and 360 Nm

Together with the new Eco Gear 360, developed for commercial vehicles, and the new Eco Gear 480 for the six cylinder models powered by the OM642, the new Sprinters save between 0.5 to 1.0 liters per 100 kilometers compared to the predecessors.
May 29, 2009



Daimler loses European BlueTEC® patent
The European patent court revoked the SCR patent filed in 1999, since catalyst supplier Umicore objected. Daimler spent years of research and development, and was surprised and disappointed. In 2007 the court upheld the patent in a first instance decision. Johnson Matthey and HJS Fahrzeugtechnik allied with Daimler, and may also hold associated patents. Audi claims BlueTEC is now available without license in Europe. Mercedes believes Audi copied BlueTEC, and offered them to license it last year, which was refused.
SCR may be difficult to patent, since it's similiar to processes used in stationary engines and powerplants. However, standard SCR without the improvements, would be unusable in automobiles. The interest in BlueTEC is intense among automakers in Europe, because it allows diesels, and direct injection gasoline engines, to comply with strict Euro 6 emissions, to be phased in by 2014.
May 28, 2009



MTU Opens Service Center in California
MTU Detroit Diesel opened an after sales support for its large diesel engines. The new center is located in San Leandro, just nine miles from the U.S. Coast Guard station in Alameda, which is home port for NSC Bertholf and soon to become home port for NSC Waesche. Both NSC's propulsion package include CODAG (combined diesel and gas turbine) propulsion plants with twin 20V1163 6500 kW diesels and one GE LM2500 gas turbine.
May 25, 2009

Schneider National receives first BlueTECs
REDFORD, Mich. - Detroit Diesel delivered the first BlueTEC® trucks to Schneider National, the nation's largest truckload carrier, headquartered in Green Bay, Wisconsin. The Detroit Diesel DD15 power two Freightliner Cascadia trucks, which already accumulated 45,000 miles in day-to-day real-world testing. With BlueTEC the trucks meet EPA 2010 emissions. Schneider has been using Detroit Diesel powerplants since 1991. Terra Industries out of Sioux City, Iowa, supplies the inital fill DEF for Daimler Trucks North America.
May 5, 2009



SUV Models with BlueTEC® Technology are coming to Europe

An American dream has come true. The BlueTEC® models of Mercedes-Benz have achieved what no-one ever thought possible: American car drivers find diesel-powered passenger car models attractive. With this success under its belt, Mercedes-Benz is now bringing its BlueTEC® SUVs to the European market. This is a guaranteed home win. The three BlueTEC® SUVs can be ordered immediately; deliveries will begin in September 2009.

Celebrities are not the only ones to have their hearts captured by the low emission and economical yet powerful diesel models but also regular demanding customers. The turn in American tax policy has contributed to this. With the purchase of a Mercedes-Benz BlueTEC owners get the same tax benefits as for a hybrid car. For example, the GL equipped with BlueTEC technology can bring a savings of 1,370 euros. Mercedes-Benz will be offering the full range of BlueTEC models in Europe from fall 2009. In addition to the E 350 BlueTEC sedan, the range also includes three SUV vehicles - the ML 350 BlueTEC 4MATIC, GL 350 BlueTEC 4MATIC and R 350 BlueTEC 4MATIC. BlueTEC will additionally bolster the appeal of this vehicle category in Europe.

BlueTEC is a technology developed by Mercedes-Benz for effective reduction of diesel vehicle emissions, especially nitrogen oxides. This is the only exhaust gas constituent which has inherently higher levels in diesel engines than in gasoline engines. AdBlue®, a harmless, water-based urea solution, is injected into the exhaust flow, reducing up to 80 percent of the nitrogen oxides to harmless nitrogen and water in the downstream SCR catalytic converter. Moreover, the GL 350 BlueTEC 4MATIC, ML 350 BlueTEC 4MATIC and R 350 BlueTEC 4MATIC already meet the exhaust limits of the EU-6 Standard, which will become effective from 2014.

The powerful V6 diesel engine of the new BlueTEC SUV models shows that large SUVs are also capable of fuel economy and extremely low emissions. It delivers 155 kW/211 hp with a torque of 540 Newton meters, thus guaranteeing low consumption values as well as outstanding performance.

Stars and BlueTEC Automobiles

In addition to the successful actress Naomi Watts and her partner Liev Schreiber (known from "X-Men" and "The Manchurian Candidate"), BlueTEC drivers from the film and television industry also include William Baldwin, "Desperate Housewives" star Kyle MacLachlan, "Sex and the City" actress Kim Cattrall, Oscar nominee and Golden Globe winner Gary Oldman and "Phantom of the Opera" singer Emmy Rossum. "My ML 320 BlueTEC has all the power and luxury you'd expect of a Mercedes-Benz, plus the efficiency and low environmental impact of an economy or even hybrid vehicle", says Emmy Rossum. "BlueTEC is really the best of both worlds." World-famous singer, musician and environmental activist Sheryl Crow enjoys the advantages of the R-Class BlueTEC and echoes this view: "The newest clean diesel vehicles are eco-friendly and deserve as much attention as other gas alternatives like hybrids!"

In the world of music, pop star Gwen Stefani and her husband, musician Gavin Rossdale, also drive a Mercedes-Benz BlueTEC, as does singer Josh Kelley who is married to "Grey's Anatomy" star Katherine Heigl. Other owners of a Mercedes-Benz BlueTEC vehicle include Nicole Richie and Joel Madden, singer of the US band "Good Charlotte". Seven-time Grammy award winner Alanis Morissette chose a fuel-efficient and low emission Mercedes-Benz BlueTEC to feature in her video for "Underneath".

BlueTEC Models: Selling Prices in Europe

The ML 350 BlueTEC 4MATIC, GL 350 BlueTEC 4MATIC and R 350 BlueTEC 4MATIC models can be ordered immediately, with delivery starting in September 2009. Here are the prices at a glance, excluding VAT:
ML 350 BlueTEC € 48,400
GL 350 BlueTEC € 60,850
R 350 BlueTEC   € 50,100
May 5, 2009

MBUSA Diesel Maintenance Booklets
In case owners misplaced the maintenance booklet which comes with the truck, here some pdfs intended for backup:
2007 ML, R, GL, AMG and diesel maintenance booklet (pdf)
2008 ML, R, GL, AMG and diesel maintenance booklet (pdf)
2009 MBUSA maintenance booklet incl diesel (pdf)
These brochures are © copyright MBUSA.
April 28, 2009

Mercedes-Benz Zetros 4x4 and 6x6 all-terrain trucks
The new Zetros all-terrain trucks are powered by the OM 926 LA inline six workhorse with 326 hp and 959 lb-ft of torque from 1200 to 1600 rpms. The Zetros are offered as 4x4 and 6x6, with manually lockable axles. The extreme off-road capability of the Zetros all-wheel-drive truck is unique in this segment, including especially its tactical and strategic mobility (air and rail transportability). The approach of a cab-behind-engine truck with its low design height and its centre of gravity behind the front axle provides an ideal platform for armoured versions capable of withstanding mines and ballistic attack. The Zetros is based on standard production line, all-wheel-drive components from the Axor/Actros series that have proven themselves on assignments worldwide and have been modified for off-road use, combined with an innovative cab module. This draws on the "Global Cockpit" and steering system of the MB Axor. Tons of Work. No roads.
April 25, 2009

E 250 CDI Coupé debuts with twin turbo
The new diesel engine in the E 250 CDI BlueEFFICIENCY Coupé model marks the debut of two-stage turbocharging in a volume production diesel engine for Mercedes-Benz passenger cars. The aim is to achieve further advantages compared to a single-stage turbocharger, for example a further improvement in start-up performance and peak output.
The compact module for the new two-stage turbocharger consists of a small high-pressure (HP) turbocharger and a large low-pressure (LP) turbocharger. These are connected in series, and each has a turbine and a compressor driven by this turbine. The HP turbine is located directly at the exhaust manifold and initially allows exhaust gas to flow through it; it then rotates at up to 215,000 revolutions per minute. The HP turbine housing features an integral bypass duct, which can be opened or closed by means of a charge-pressure control flap triggered by a vacuum cell. If the flap is closed, the whole exhaust stream flows through the HP turbine, meaning that the exhaust-gas energy is available solely for the HP turbine drive. This means that the optimum charge pressure can be built up at low engine revs.
As the engine speed increases, the charge-pressure control flap opens. Any remaining exhaust gas energy drives the HP turbine at a maximum speed of up to 185,000 revolutions per minute. To protect against overloading, the LP turbine is also equipped with a bypass, which is opened or closed by means of a wastegate. Once the engine reaches medium revs, the HP turbine's charge-pressure control flap is opened so wide that the HP turbine ceases to perform any appreciable work. This allows the full exhaust gas energy to be directed with low losses into the LP turbine, which then does all of the turbine work.
The two compressors are likewise connected in series and are in addition connected to a bypass duct. The combustion air from the air cleaner first flows through the low-pressure compressor, where it is compressed as a function of the LP turbine's operating energy input. This pre-compressed air then passes into the high-pressure compressor, which is coupled to the HP turbine, where it undergoes further compression. The result is a genuine two-stage turbocharging process.
The key benefit of this sophisticated, on-demand control of the combustion air supply by means of two turbochargers is the improved cylinder charging and, consequently, a high torque even at low revs. What's more, fuel consumption is reduced. During normal operation, the advantages of this concept can be seen in the harmonious driving characteristics without turbo lag, a good torque curve across the entire engine speed range, spontaneous throttle response and noticeably improved performance.
As a logical addition to the turbocharger system, Mercedes-Benz installs a larger intercooler than the one seen in the previous models, which reduces the temperature of the compressed and heated air by up to 140 degrees Kelvin so that a larger volume of air can enter the combustion chambers.
April 22, 2009

picture: Delphi Europe

Vision E 250 BlueTEC concept at New York Auto Show
Mercedes created the E250 BlueTEC concept specifically for the North American market, to show how BlueTEC technology in the E-Class can be combined with a four-cylinder engine with optimised fuel consumption. When fitted to the 7G-TRONIC seven-speed automatic transmission, the E 250 BlueTEC achieves an estimated fuel economy of 28 mpg U.S. in the city and 39 mpg U.S. on the highway. The E 250 BlueTEC concept fulfills the strictest emission standards, including Bin 5 in the U.S., and would even meet the considerably toughened limits laid down in EURO 6 legislation not due for implementation until September 2014.

For the E 250 BlueTEC, the modern 2.2 liter four-cylinder CDI engine underwent a detailed redevelopment program in order to reduce further the internal raw emissions generated by the engine. The power unit hardware incorporates features from the volume production engines, such as four-valve technology, fourth-generation common-rail piezo direct injection, 2-stage turbocharger and exhaust gas recirculation. A highly sensitive electronic engine control system reacts precisely across the full range of operating conditions to optimise the combustion process. The exhaust gas treatment system incorporates an oxidation catalytic converter mounted close to the engine, AdBlue SCR, as well as a diesel particulate filter, which is located at the rear bulkhead in order to shorten its regeneration time.

Some data for the E 250 BlueTEC (preliminary):

engine

OM651 DE22 LA

I4

valves per cylinder

4

displacement

2143 cm³

power

150 kW / 204 hp

torque

500 Nm / 369 lb-ft @ 1600-1800 rpm

turbos

regulated two stage

transmission

7-speed automatic

emission

Bin 5

fuel economy

28 MPG city / 39 MPG highway (U.S.)

April 8, 2009

Daimler's vision: Auto 2000 with twin turbo diesel
In 1980 Daimler-Benz researched and developed a car for the future, the Auto 2000. It was based on the W126 S-Class sedan. Several enhancements like lightweight materials, covered wheels and underside, the new aerodynamic hood from the C126 coupe, and an extension of the cabin over the trunk, reduced the cd value from 0.36 in the production car, and 0.34 in the coupe, to a low 0.28. The Auto 2000 was propelled by an innovatibe engine as well: A twin-turbo V6 with 3.3 liter displacement, with regulated two stage turbocharging, burnt a mere 7.5 liters per 100 kilometers, when driving at 120 km/h.
March 27, 2009

calender year and model

2009 GL350 CDI BlueTEC with facelift

2010 E350 CDI BlueTEC (50-state)

2010 C-Class diesel... C220 or C250

2010 GLK diesel (maybe diesel hybrid)

2011 S-Class diesel

Future MBUSA diesel powertrains
At the recent Auto Show in Detroit, Mercedes revealed which engines will be offered in the United States for the new W212 E-Class. From the start the familiar 5.5 liter gasoline V8 and the familiar 3.5 liter gasoline V6 engines will be offered.

In calender year 2010 the 50-state E350 CDI BlueTEC, 4MATIC and the E63 AMG will join the E-Class lineup. Calender year 2010 may also see the new OM651 4-cylinder diesel launch in North America, in the C-Class and also in the GLK, Mercedes new compact sport utility, maybe even as diesel-electric hybrid.

And for calender year 2011 a torquey S-Class diesel is eagerly anticipated, enhancing premium long distance Motoring in Style, adequate to explore the wide open spaces in the west of this big country, from the comforts of a nappa leather clad cabin.
January 25, 2009

From the owner's manual: Low outside temperatures
The flow properties of diesel may be insufficient at low ambient temperatures. To prevent operating problems, diesel fuel with improved cold flow qualities is available during the winter months. Your vehicle must be refuelled with this winter diesel at temperatures of 23 °F or below. You can use this winter diesel at temperatures down to about
-20°C / -4°F without problems. If only summer diesel fuel or less cold-resistant winter diesel fuel is available, you should add an amount of flow improver to the fuel corresponding to the outside temperature. The Mercedes-Benz part number for the recommended diesel fuel additive is A000 989 28 45. Mix the additive with the diesel in good time, before the flow properties of the diesel become insufficient. Otherwise, malfunctions can only be rectified by heating the entire fuel system, e.g. by parking the vehicle in a heated garage.
January 17, 2009

ExxonMobil and Valero to increase ULSD diesel production
ExxonMobil Refining and Supply sees a growing market for diesel, which provides better fuel economy than gasoline. Expanding their output of lower-emission fuel, they will spend more than $1 billion to increase production by 6 million gallons a day of ultra low sulfur diesel (ULSD) at two Gulf of Mexico refineries and a third in Europe by 2010. Those are the two largest U.S. refineries, with 567,000 bpd crude capacity in Baytown, Texas, shown at left, and the 503,000 bpd complex in Baton Rouge, Louisiana, and in Europe, their 305,000 bpd refinery in Antwerp, Belgium.
Valero recently announced a gas oil hydrocracker at its St. Charles refinery and a hydrocracker/coker at Port Arthur, which are expected to boost these refineries' production of ULSD by 49,000 barrels per day and 54,000 barrels per day, respectively. The completed projects will position these refineries among the leaders in the U.S. refining industry, adding more capacity to produce ULSD and process heavy, sour feedstocks that trade at discounts to light sweet crude oil. The projects are expected to be complete by 2011.
December 16, 2008

Diesel 1-2 Victory in American Le Mans Finale
LAGUNA SECA. The R10 TDI were able to complete their successful 2008 sportscar season with another 1-2 victory. In the finale of the American Le Mans Series at Laguna Seca, California, Lucas Luhr and Marco Werner celebrated a narrow victory in front of their team mates Christijan Albers and Emanuele Pirro.
October 19, 2008

Mission Accomplished: Diesels are BACK
Just got word that the Mercedes plant in Vance has released the model year 2009 diesels and the 2009 R320 CDI BlueTEC, ML320 CDI BlueTEC and GL320 CDI BlueTEC are expected at dealers nationwide shortly. This page was started after Mercedes dropped diesels in 1999, to track the return of the frugal oil burners. More diesels are in the pipeline, from several different carmakers.
MBUSA press release
October 7, 2008

Mondial de L'Automobile: Concept FASCINATION coupé study
Mercedes-Benz builds the world's most desirable coupés - a claim which the Stuttgart-based car maker is underlining at the 2008 Paris Motor Show with its ConceptFASCINATION design study. This unique vehicle, whose innovative and unconventional proportions interpret the emotional appeal of a coupé in a new way, represents an exciting and intelligent combination of sporty and elegant design with stylish practicality. Wood, aluminium and smoked glass give a particularly exclusive look and feel to the luggage compartment which incorporates a refrigerated compartment and a humidor as well as offering a large load space. These attributes embody the two objectives of ConceptFASCINATION - to provide a high level of practical usability and to create a coupé which appeals to the heart with fast, thrilling lines. In developing this design study, Mercedes-Benz has given fresh impetus to the long-established (although now rarely seen) "shooting brake", a vehicle category with its own distinctive charisma. Freed from the constraints of a specifications book, the designers have created an automotive sculpture with great aesthetic appeal which once again demonstrates Mercedes-Benz's high level of design expertise. Under the hood the innovative new four cylinder BlueTEC with 150 kW / 204 hp powers the ConceptFASCINATION.
September 11, 2008

C250 CDI BlueEfficiency Prime Edition World Premiere
Mercedes launches the completely new OM651 diesel engine generation mentioned earlier starting this fall in the C-Class. In the C250 CDI BlueEFFICIENCY Prime Edition, this engine produces, with its 2.2 litres of displacement, 150 kW / 204 hp and 500 Nm of torque. The premiere model can accelerate from a standstill to 100 km/h in just 7.0 seconds, on the way to its top speed of 250 km/h. Notwithstanding these exceptional performance figures, the Prime Edition only consumes an average of 5.2 liters per 100 km NEDC (45 MPG US). The dual stage supercharged engine impresses with its eager responsiveness and smoothness of operation, which can make it a sensible alternative to the higher-displacement six-cylinder engines in the future. This engine is also planned for the new E-Class next spring, the E-Class coupe/CLK, the compact new GLK, the S-Class and the Sprinter. Also, it might make it to these shores.
September 10, 2008

Federal tax credit for model year 2009 GL, ML and R diesels
Purchasers of model year 2009 BlueTEC diesels may claim these IRS tax credits: ML320 BlueTEC $900, R320 BlueTEC $1550, GL320 BlueTEC $1800. The BlueTEC SUVs become available in October.

How to buy Mercedes diesels in California?
Presently diesels need to have 7500 miles or more on the odometer to be eligible for a California registration. To find them one can use for example MBUSA's preowned vehicle search (select engine type: diesel). Currently about 200 are listed, E320 CDI, ML320 CDI, R320 CDI and GL320 CDI.
July 14, 2008

Wal-Mart orders 300 Cascadias with new heavy duty DD15
Wal-Mart Stores ordered 300 Freightliner Cascadia trucks with the 14.8 liter DD15 turbodiesel, after extensive testing of the new platform. The Cascadia introduces the DD15 as mentioned earlier.
"Wal-Mart is committed to making its private fleet 25 percent more efficient by the end of 2008. We are constantly evaluating new technology and new innovation as we look for additional ways to improve our fleet's efficiency.." -- Jeff Byrne, Wal-Mart Stores, Inc.
June 23, 2008

MB Canada diesel ratio near 60%
In May 2008 the diesel sales ratio in Canada reached 59.8%, while the 4MATIC® permanent all-wheel drive accounted for 63.2% of the overall MB passenger car and light truck sales. A few years ago, in 2005, Mercedes celebrated its 50th year in Canada.
June 3, 2008

Actros in Guinness Book of Records
The new 40 ton Mercedes-Benz Actros tractor trailer is on its way into the Guinness Book of Records: It has become "the world's most fuel efficient volume production truck" with diesel consumption of 19.44 l/100 km over 12,728.94 kilometers in seven days on the test track in Nardo, while carrying a load of 25 tons. Taken in relation to its transport capacity, this equates to about 0.8 liters per ton-kilometer. This means that the ultimate efficiency goal of 1 liter per 100 kilometers fuel consumption (235 MPG in US numbers) has become reality for the first time in a truck.
May 30, 2008

Volkswagen unveils BlueTDI for America with CPEMS
VW introduced the production version of the Jetta BlueTDI, their next-generation four cylinder turbodiesel, developed for the North American market. VW added piezoresistive cylinder pressure sensors to optimise the combustion in each cylinder individually (earlier mention), dual circuit EGR and a maintenance-free nitrogen oxide trap to meet 50 state regulations, while also improving the fuel efficiency compared to the predecessor.
April 24, 2008

Mercedes introduces new four cylinder diesel: OM651
The new generation of four-cylinder diesel engines from Mercedes-Benz leads the way, and takes performance, consumption and emissions into a new dimension. Among the many technical feats it introduces direct acting piezo injectors, and regulated two stage turbocharging to Mercedes-Benz passenger diesels. This innovative powerplant will premiere in the C-Class this fall, then in the new E-Class (W212) in the spring of 2009, the GLK in April 2009, and is also planned for the Sprinter.
April 10, 2008

Mercedes introduces 3 diesels with AdBlue SCR in America
Finally Mercedes brings three BlueTEC SUVs to America, the R 320 BlueTEC, the ML 320 BlueTEC and the GL 320 BlueTEC. They are powered by an up-to-date V6 engine with AdBlue injection - so they can be offered in all 50 states, and Canada.
New BlueTEC SUVs on Mercedes-Benz TV
March 13, 2008

The good oil
Using a special sensor, Daimler researchers will in future be able to directly monitor oil quality on board a vehicle; maintenance intervals will thus be extended by around 25 percent. The oil's speed of flow, for instance, gives an indication of its degree of contamination and thus of its lubricative quality within the engine. What can be conveniently measured here in the laboratory is determined by other means by the scientists on board the moving vehicle, where they calculate the oil's viscosity on the basis of its side-to-side movement inside the sump.
March 12, 2008

Unimog goes to work at Glacier National Park
Two Unimog U500 snow plows are in service at Glacier National Park. They are powered by Mercedes-Benz 260 hp MBE900 turbocharged and intercooled inline six cylinder. They are used to maintain the 100 miles of asphalted and 120 miles of gravel roads.
February, 2008

Daimler starts IHI Charging Systems joint venture with IHI
Daimler started a turbo charger joint venture with IHI. "Not long from now, we will be Europe's third-largest turbocharger supplier," says Leopold Mikulic, head of passenger-car engines and powertrains at Daimler. The Nikkei reports the joint venture between Daimler and IHI will build a new plant in Thüringen near Daimler's engine plant in Kölleda.
As early as 1885 Gottlieb Daimler and Rudolf Diesel investigated precompressing the combustion air. For Mercedes-Benz the breakthrough occurred with passenger car diesels in 1978, when the Garrett T03 turbocharger was introduced in the 300SD. Honeywell recently celebrated the 100th anniversary of the turbocharger.
February 2008

MBUSA announces BlueTEC SUVs for August/September 2008
MBUSA plans to double their diesel sales with the upcoming launch of the BlueTEC SUVs according to several press reports citing MBUSA. The ML320 BlueTEC, R320 BlueTEC and GL320 BlueTEC are expected in August or September of 2008 and will be offered in all 50 states. The engine just garnered the coveted Ward's Auto 10 Best Engines award for 2008, after being thus honored in 2007. Bill Visnic, Ward's Auto World senior technical editor, commented: "The powerful and frugal new diesel V6 produces torque that far surpasses gasoline engines of similar size while providing 25% better fuel economy."
December 14, 2007

Freightliner Sportchassis P2XL, P4XL
The P2XL 'ultimate pickup truck' features a standard full size pickup bed on a Freightliner M2 106 chassis. It's powered by a 7.2 liter Mercedes-Benz diesel, the OM926 DE72 LA, called MBE 900 in North America. Its regulated dual stage turbocharger features an innovative electric actuator to control the bypass valve, and milled titanium impellers. Optional are the Cummins ISC or MBE 4000. The new 4X4 Sportchassis P4XL sits 8" higher. An engine teardown after 780,000 miles confirms the durability.

P2XL and P4XL engines

MBE 900

  7.2L 330 hp @ 2200 rpm

1000 lb-ft @ 1300 rpm

Cummins ISC

  8.3L 330 hp @ 2000 rpm

1000 lb-ft @ 1400 rpm

MBE 4000

12.8L 450 hp @ 1900 rpm

1650 lb-ft @ 1100 rpm

November 25, 2007

Alternative Fuels: Sundiesel plant in the USA?
Daimler and Shell recently invested in CHOREN, a biomass to liquids (BTL) diesel producer. CHOREN is building a 15,000 ton per year pilot plant in Freiberg which starts operation in mid 2008 and is to supply first fill diesel fuel for new Mercedes-Benz automobiles (earlier mention). CHOREN plans a broad sundiesel market introduction. There is a chance a 200,000 ton per year plant, one of their "SIGMA" plants, might be built in the USA. Sundiesel is a clean sulfur free and aromatic free synthetic diesel consisting of only 10 chemical compounds instead of 400 in conventional diesel fuel, and performs well in Mercedes-Benz and Volkswagen diesel engines.
October 21, 2007

Daimler Trucks introduces new DD15 heavy duty platform
The new 14.8 liter inline six heavy duty diesel combines performance, economy and serviceability and is the result of 5 years of development, involving up to 400 Daimler engineers on three continents. This innovative powerplant family features an amplified common rail system, turbo compounding without wastegate, and compacted graphite iron cylinder blocks, cast at Daimler's foundry in Mannheim. The DD15 is expected to launch on the Freightliner Cascadia in 2008. The 12.8 liter DD13 and 15.6 liter DD16 should follow in 2009-2010.
October 19, 2007

In California the E320 BlueTEC is lease-priced on a par with its gasoline sibling, the E350.

Mercedes-Benz is First to Bring Diesel Back to California
LOS ANGELES. On the runway at this week's Mercedes-Benz FashionWeek at Smashbox Studios, Mercedes-Benz USA unveiled a version of its E320 BlueTEC, a diesel sedan that will immediately be available in limited numbers to California customers through a special two-year/24,000-mile lease.
"In order to be able to provide the power and economy of diesel technology throughout the world, we had to make the diesel version as clean as the gasoline model. With BlueTEC, the nitrogen oxides can be reduced to such an extent that our diesel vehicles will satisfy the strictest emission regulations in the world -- even in the future. This makes Mercedes-Benz the first manufacturer in the world to fully bring all exhaust gas components under control," said Dr. Leopold Mikulic, head of powertrain development at Mercedes-Benz Cars. The E320 BlueTEC uses the NSK Advanced version of BlueTEC. The article also mentions the present market share:

45-state diesel market share

E320 BlueTEC

17 percent

GL-Class

12 percent

R-Class

22 percent

M-Class

23 percent

October 15, 2007

Will Mercedes make a ML320 CDI Triturbo?
For the M-Class facelift expected in 1 to 2 years Mercedes may pull the triturbo diesel out of the hat once again. The concept was first shown in Geneva in 2005, then based on the Vision SLK 320 CDI Triturbo mentioned earlier and rocketed the roadster in a mere 5.3 seconds to 100 kilometers per hour while exceeding 31 MPG. Regulated two stage charging with two small turbines outside the cylinder banks on either side, team with a third large one placed in the center of the Vee to accomplish this feat.

engine

OM642 DE30 3LA

Mercedes model

SLK 320 CDI Triturbo

V6 (72° V angle)

valves per cylinder

4

displacement

2987 cc

power

210 kW / 286 hp

torque

630 Nm / 465 lb-ft

turbos

3 turbos: 1 large, 2 small

August 18, 2007

The Mercedes-Benz I6 versus V6 turbodiesel
Model year 2005 and 2006 E320 CDI inline six cylinder engines have grey cast iron blocks and multivalve high-strength aluminum heads. Let's compare with the model year 2007 V6 turbodiesel, featuring an aluminum crankcase with cast-in grey iron cylinder liners. The V6 power and torque increase slightly and maximum torque starts at a low 1600 revolutions per minute. The plot shows the European E320 CDI V6. Optimized air flow with swirl by electric controlled intake port shutoff and electric controlled variable nozzle turbine (VNT) turbocharging contribute to this performance. The I6 has inherently lower vibrations, while the V6 relies on a counter rotating balancer shaft to compensate.

OM648 DE32 LA

OM642 DE30 LA

2005/2006 E320 CDI

2007 ML320 CDI
2007 R320 CDI
2007 GL320 CDI
2007 E320 BlueTEC

I6 (inline six cylinder)

V6 (72° V angle)

valves per cylinder

4

4

displacement

3226 cc

2987 cc

bore/stroke

88 x 88.34 mm

83 x 93 mm

compression

18.0:1

16.5:1

power

201 hp @ 4200 rpm

215 hp @ 3800 rpm

torque

369 lb-ft @ 1800-2600

398 lb-ft @ 1600-2400

injection pressure

1600 bar

1600 bar

automatic transmission

5-speed

7-speed

info files

73 pages, pdf file

11 pages, pdf file

fuel

LSD / ULSD

ULSD

August 11, 2007

Mercedes-Benz launches Euro 5 BlueTEC in Europe
Mercedes announced more details about the first Bluetec passenger car to be released in Europe later this year. It's based on the E320 CDI and retains the same favorable consumption figures. The 3.0 litre V6 engine develops 155 kW/211 hp and 540 Nm of torque while burning just 7.3 litres* of diesel per 100 kilometres. The E300 BlueTEC accelerates from 0 to 100 km/h in 7.2 seconds* and is capable of a top speed of 244 km/h* (* provisional data). The E300 Bluetec likely retains the 2.47:1 rear ratio from the Euro E320 CDI, differing from the 2.65:1 rear axle installed on US models. The initial step of the formation of nitrogen oxides in the E300 BlueTEC has been reduced through optimisation measures inside the engine:

  • A reduction in the compression ratio to 16.5:1

  • The use of special piezo injectors with reduced hydraulic flow

  • An optimised exhaust gas turbocharger with variable turbine geometry

  • Optimised exhaust gas recirculation control with raised return rate

  • The use of ceramic glow plugs, which ensure quick cold starts every time for reduced-compression engines

Current and future emission limits for diesel vehicles in the EU*

CO (g/km)

NOx (g/km)

HC + NOx (g/km)

Particulate (g/km)

EURO 4 - All new vehicles from 1/1/2006

0.50

0.25

0.30

0.025

EURO 5 - Phase in: 9/2009 to 12/2010

0.50

0.18

0.23

0.005

EURO 6 - Phase in: 9/2014 to 12/2015

0.50

0.08

0.17

0.005

* Group M1, passenger-carrying vehicles with a maximum of eight seats not including the driver's seat,
permitted gross vehicle weight up to 2500 kg, NEDC 2000 test procedure

Complementing the revisions carried out inside the engine is an efficient exhaust gas treatment system tailored specially to the E320 BlueTEC powerplant. This includes the oxidation catalytic converter, which cuts emissions of carbon monoxide (CO) and unburned hydrocarbons (HC), and an additive-free diesel particulate filter. A further developed NOx storage catalytic converter with a patented onboard ammonia generation system, teams up with an SCR catalytic converter and enables extremely low nitrogen oxide emissions. This NSK Advanced exhaust gas treatment system works without the need for any additional equipment.
August 10, 2007

Mercedes introduces DiesOtto combined combustion concept
Mercedes combined the advantages of the diesel and the Otto gasoline engine in a future engine demonstration. The 1.8 liter four cylinder produces 175 kW (238 hp) and 400 Nm (295 lb-ft) of torque from low RPM and would consume less than 6 liters per 100 kilometers (40 MPG US), and this number does not pertain to a small compact but to a S-Class premium automobile with full luxury and safety features, emphasizes Mercedes. At startup and full load the DiesOtto utilises spark ignition, but in part load switches within one cycle to controlled auto ignition, running as efficient as a diesel, but produces only minimal amounts of nitrogen oxides and particulates mainly due to lower combustion temperatures. Thus a conventional 3-way catalytic exhaust system is sufficient. The DiesOtto features electro magnetic variable valve actuation (earlier mention), variable compression, downsized engine, direct fuel injection, turbocharging, stop-start or ISG hybridisation - modules which are to be spread across Mercedes engines in the coming years until series production of the complete concept is finalized in the midterm.
July 24, 2007

American Q7 TDI diesel to launch in 2008
The 3.0 liter V6 turbodiesel has 230 hp and 400 lb-ft in the Q7 TDI which will launch in the USA in 2008. It's the first application of the integrated piezoresistive cylinder pressure sensor glow plug (earlier mention), for powerful yet precise engine control, cooled EGR and BlueTEC SCR to meet stringent American and European emission limits. This comes on the heels of the second win at the 24 hours LeMans earlier this year. The R10 TDI shown at left is based on the same DNA.
July 18, 2007

Diesel SUV update: 50-state versions coming next year
For model year 2008 Maine, Pennsylvania and Rhode Island join the states where new passenger vehicle diesels can not be offered, before the 50-state GL-, M- and R-Class turbodiesels launch in model year 2009. Mercedes developed the SCR system together with HJS Fahrzeugtechnik and Johnson-Matthey. Long-time M-Class supplier Rehau develops heated AdBlue lines leading from the tank to the metering valve.
Model year 2007: 45 state CDI
Model year 2008: 42 state CDI
Model year 2009: 50-state ML320, R320, GL320 BlueTEC
July 11, 2007

Ford to be first with light duty diesel pickup
Autoweek reports that Ford plans a 4.4 liter V8 diesel for the F150 light duty pickups, and they want to be first among the Big 3 and introduce the diesel in 2009. The engine block will likely be cast from compacted graphite iron at Tupy SA, and might be machined at Ford's engine plant in Chihuahua.
July 2, 2007

500.000th Mercedes Actros rolls off the line
The Actros was introduced in 1996 and the second version in 2003 and became the workhorse in many truck fleets. Half a million have been manufactured. In early 2005 the Actros first introduced Bluetec diesel engines achieving both lower emissions and lower fuel consumption. More than 80,000 Bluetec trucks are currently on the road. Continental Temic supplies Actros fuel injection technology since 1996. Eberspächer/Purem supplies the AdBlue system and Tenneco Edenkoben the integrated SCR muffler.
June 25, 2007

Daimler Truck and Fiat Powertrain start cooperation
Daimler Truck Group and Fiat Powertrain announced an 8 year cooperation. As a first step Fiat Powertrain will supply the diesel engines for the new Mitsubishi Fuso Canter light commercial vehicle to be marketed in major markets including Japan and Europe. Fiat will supply 80,000 F1C 3.0 liter inline four turbodiesels rated at 177 hp at 3500 rpm and 400 Nm (295 lb-ft) at 1700 rpm to Fuso starting in 2009. Mitsubishi Fuso will remain the hybrid competence center within the truck group.
June 19, 2007

GM announces 4.5 L V8 Tier 2 Bin 5 clean diesel
GM joins the clean diesel bandwagon and announces a new powerful and fuel efficient Duramax 4.5 liter V8 turbodiesel to be produced in New York for their pickup trucks under 8600 lbs GVW and the Hummer H2. It has aluminum cylinder heads with integrated manifolding, a VNT turbocharger with intercooling and is GM's first engine to use a selective catalytic reduction NOx aftertreatment system and particulate filter. It will deliver 310 hp and 520 lb-ft of torque. The block is made of compacted graphite iron (CGI) supplied and machined by Tupy SA in Brazil, before assembly in Tonawanda. Production is expected to start in 2009.
June 15, 2007

Mercedes, Honda clean diesels in Japan
Honda may offer diesel engines in Japan starting in 2009 despite the relative unpopularity of diesel cars in the world's third largest auto market reports Nikkei Business News. Honda hopes the cleaner diesel engine could help it clear Japan's stricter gas emissions regulations. Only 0.1% of passenger cars sold in 2006 in Japan were diesel as few models were available and many Japanese consumers still see them as being dirty and noisy. Nissan, Toyota, Subaru and Suzuki are also working on clean diesels. So far Daimler is the only one to offer fuel efficient low emission diesels in Japan like the E320 CDI sedan and the E320 CDI station wagon introduced there last August. Sales are reportedly exceeding expectations.
Mercedes-Benz Clean Diesel info site in Japan
June 13, 2007

New 4 cylinder diesel OM651 to debut in March 2009
JESMB reports the new OM651 inline 4 diesel will debut with the new E-Class (W212) in March of 2009. It's not yet known if a Bluetec model of this engine will be introduced in North America. These versions are expected:
200 CDI with 136 hp and 330 NM (1 VNT turbocharger)
220 CDI with 170 hp and 400 NM (1 VNT turbocharger, maybe regulated two stage R2S)
250 CDI with 200 hp and 480 NM (temporarily 500 NM in overboost mode, regulated two stage R2S turbochargers)
The higher figure of 204 hp in the S-Class Bluetec study is due to a double flowed exhaust system. The new E-Class is to have a single flow system. This engine was already mentioned earlier.
June 8, 2007

Daimler releases new smart fortwo cdi
From the press release: "with fuel consumption of just 3.3 litres per 100 kilometres, (NEDC, combined) and emissions of 88 grams of carbon dioxide per kilometre the new smart fortwo cdi is the most economical production car worldwide...." For a diesel-electric prototype based on the previous generation smart fortwo cdi an even better efficiency of 2.9 liter per 100 kilometers - 81.1 MPG was achieved (earlier mention). However for the USA introduction in 2008 a gasoline version is planned.
smart fortwo info page
June 6, 2007



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